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Brushless Gear Motor / Geared BLDC Motor Manufacturer

Brushless DC Gear Motor & Geared BLDC Motor — Custom Ratio, High Torque, OEM/ODM.

Custom brushless gear motor / BLDC gear motor / brushless geared motor solutions — same product, four search-vocabulary framings — with planetary, spur, worm and right-angle gearbox options for AGV transport, conveyor systems, sorting lines, warehouse automation and material handling equipment.

  • 12V–220V, 30W–2000W standard; reduction ratios 3:1 to 500:1 (single + multi-stage)
  • OEM/ODM voltage, power, torque, gear ratio, shaft, brake and encoder customization
  • In-house CNC machining, winding, assembly and controller production in Cixi, Ningbo
Terminology

Brushless Gear Motor, BLDC Gear Motor & Brushless Geared Motor — Same Product, Different Names.

Four search terms point to one product: brushless gear motor, BLDC gear motor, brushless DC gear motor and brushless geared motor all describe a brushless DC motor coupled to a gearbox. The naming variation is vocabulary, not engineering:

  • BLDC is the engineering acronym for Brushless DC — common in datasheets, ERP item masters and electrical-engineering catalogues.
  • "Brushless gear motor" is the plain-English shorthand procurement teams type into search bars, marketplaces and RFQ tooling — it strips the acronym for searchability.
  • "Brushless geared motor" (adjective before noun) is the British / European procurement vocabulary; "brushless gear motor" (noun + noun) is the American and Asian-export form. Same product.
  • "Small 3-phase brushless DC gear motor" calls out the compact variant (22–42mm housing, ≤100W) used for cobot joints, lab automation and medical pumps — see the dedicated section below.

For the gearbox-led framing of the same product — useful when your engineering team thinks "gearbox" before "motor" — see our /brushless-gearbox/ page. For the brushed-DC equivalent under one "DC" umbrella, see /dc-gear-motor/. Regardless of which term your RFQ uses, this page is the right landing point for Shenghe brushless gear motors.

Finished geared BLDC motors at Shenghe Motor factory
Section 1 — Custom BLDC Gear Motor Manufacturer

Custom Geared BLDC Motors For Industrial Automation Equipment.

Shenghe Motor provides custom geared BLDC motors for industrial automation equipment manufacturers. Our brushless DC gear motor solutions combine BLDC motor technology with gearbox options such as planetary, spur, and right-angle gearboxes to achieve the required output speed, torque, mounting structure, and application performance.

  • OEM/ODM customization across voltage, power and gear ratio
  • Output speed and torque matched to the target application
  • Custom shaft, mounting, brake and encoder options
  • Industrial automation, AGV, conveyor and sorting use cases
Section 3 — Technical Customization Options

What We Can Customize.

Defaults are application-driven. Provide the parameters below and we will shortlist a build instead of forcing a fixed catalog item.

ParameterCustom Options
Motor TypeBLDC / Brushless DC
Voltage12V, 24V, 36V, 48V, or custom
PowerCustom based on application
Gearbox TypePlanetary, spur, right-angle, or custom
Gear RatioCustom
Output SpeedCustom
Output TorqueCustom
BrakeOptional
EncoderOptional
ShaftCustom shaft options
MountingCustom mounting structure
Cable / ConnectorCustom
ApplicationAGV, conveyor, sorting, warehouse automation, material handling
Section 4 — Gearbox Types For BLDC Motors

Choose The Gearbox That Suits The Job.

The right gearbox depends on torque target, layout, backlash tolerance and acoustic requirement.

Gearbox TypeBest For
Planetary GearboxCompact size, high torque density, lower backlash
Spur GearboxCost-effective general drive applications
Right-Angle GearboxSpace-limited layouts and 90-degree transmission
Worm GearboxRight-angle drive or self-locking applications when applicable
Section 5 — Applications

Where Geared BLDC Motors Are Used.

The same BLDC gear motor platform supports several adjacent automation use cases. Internal links below go to more application-specific pages.

AGV And Automated Transport

Drive, steer and lift functions on AGV and AMR platforms. See BLDC motor for AGV.

Conveyor Systems

Inclined and horizontal conveyors, parcel and pallet handling lines requiring controlled torque and low noise.

Sorting Lines

Cross-belt and tilt-tray sorters where short-cycle torque control is required.

Warehouse Automation

Shuttle robots, sorter modules and goods-to-person stations.

Material Handling Equipment

Lifters, stackers and assist drives in industrial logistics environments.

Rotary Platforms

Indexing tables and rotary fixtures where precise low-speed motion is needed.

Packaging Machinery

Filling, capping and labelling lines using compact, high-duty-cycle drives.

Industrial Automation Equipment

Custom OEM equipment with non-standard mounting, shaft and connector requirements.

Section 5b — Small 3-Phase Brushless DC Gear Motor

Compact ≤100W Variants For Cobots, Lab Automation & Medical Pumps.

Not every brushless gear motor needs to push 200 N·m through a 120mm frame. A whole class of buyers searches specifically for a small 3-phase brushless DC gear motor — compact 22-42mm housings, ≤100W, where vibration, acoustic noise and service life matter more than peak torque. Same factory, dedicated build path.

Application class Housing Voltage Power Typical gearbox Why this variant
Cobot joints 32-42mm 24V / 48V 30-100W Planetary 1-2 stage, Q12 ground gears option Closed-loop position control with optional 1000-line encoder; sub-10 arc-min backlash for trajectory accuracy
Lab automation & analytical instruments 22-32mm 12V / 24V 20-50W Planetary 1-stage or spur 3-phase BLDC for vibration-free + low-EMI operation; mandatory for mass spec, HPLC, optical positioning
Medical pumps & surgical equipment 28-42mm 12V / 24V 20-80W Planetary 1-2 stage with NSF H1 grease option Sterilisable-housing variants for peristaltic, dosing and infusion pumps; long MTBF (24/7 duty) without brush replacement
Drone gimbals & precision actuators 22-32mm 12V / 24V 10-50W Planetary 1-stage, low backlash 3-phase commutation + Hall sensors for smooth low-RPM control under variable load

3-phase BLDC vs single-phase brushless distinction: a handful of suppliers list 2-phase or single-phase brushless designs (typically very low-power fans) as "brushless" — these are not equivalent to industrial small 3-phase BLDC gear motors. Shenghe small variants are always 3-phase BLDC with Hall sensors plus optional encoder for closed-loop control. For 22-32mm cobot joint pairing with controller, see /24v-bldc-motor-controller/; for planetary gearbox specs, see /bldc-planetary-gear-motor/.

In-house BLDC motor assembly line at Shenghe Motor factory
Manufacturer Backing

Built In-House — Not Resold.

CNC turning of housings and shafts, stator winding, rotor assembly, BLDC controller PCB production and end-of-line testing all run inside our factory in Cixi, Ningbo. That keeps OEM iteration fast and removes trading-company markup from the quote.

Section 6 — How To Select A BLDC Gear Motor

Tell Us Enough To Recommend A Build.

The faster the conversation moves to a real shortlist, the closer the buyer is to a clean RFQ. Provide the parameters below.

Electrical

  • Voltage
  • Power
  • Brake / encoder requirement

Mechanical

  • Required output speed
  • Required torque
  • Gear ratio (if known)
  • Shaft type
  • Mounting space

Project

  • Operating environment
  • Expected quantity
  • Application description
Section 7 — FAQ

Geared BLDC Motor — Frequently Asked Questions.

Concise B2B-focused answers for buyers and engineers comparing geared BLDC motor suppliers.

What is a geared BLDC motor?

A geared BLDC motor combines a brushless DC motor with a gearbox to deliver higher output torque and lower output speed than a bare BLDC motor, in a package that fits real machine constraints. Common gearbox types are planetary, spur and right-angle.

What is the difference between a BLDC gear motor and a brushed DC gear motor?

A BLDC gear motor uses an electronically commutated brushless motor — longer life, higher efficiency, lower noise and easier closed-loop control. Brushed gear motors are simpler and cheaper, but brushes wear and duty-cycle tolerance is lower.

Can geared BLDC motors be customized?

Yes. We support OEM/ODM customization of voltage, power, gear ratio, output speed, torque, shaft, mounting structure, brake, encoder, cable and connector. Provide application requirements and we will recommend a matched build.

Which gearbox is best for high-torque BLDC motor applications?

Planetary gearboxes are typically chosen for high-torque applications — high torque density, low backlash, compact in-line layout. Right-angle gearboxes are used when 90-degree transmission or space matters more.

Can BLDC gear motors be used for AGV and warehouse automation?

Yes. They are widely used as AGV drive motors, sorting line drives and warehouse automation conveyor drives where 24V/48V supply, controlled torque, low noise and long duty cycle are required.

What information should I provide for a custom BLDC gear motor quote?

Voltage, power, output speed, torque, gear ratio (if known), shaft, mounting space, brake / encoder, operating environment, quantity and a short application description.

Is a brushless gear motor the same as a BLDC gear motor?

Yes. BLDC = Brushless DC, so "brushless gear motor", "BLDC gear motor" and "brushless DC gear motor" all describe the same product — a brushless DC motor coupled with a gearbox. "BLDC" is the engineering acronym; "brushless" is the plain-English shorthand most procurement teams type into a search bar. Both terms point to the same matched motor + gearbox assembly Shenghe ships as one tested unit.

What is a brushless geared motor?

Same product as a brushless gear motor or BLDC gear motor — different word order, same hardware. "Geared" (adjective before noun) is the British / European procurement vocabulary; "gear motor" (noun + noun) is the American and Asian-export form. Both describe a brushless DC motor bolted to a gearbox (planetary, spur, worm or right-angle) and supplied as one end-of-line-tested unit.

Are brushless and BLDC gear motors interchangeable?

Yes — in catalogues and RFQ language they are interchangeable. One caveat: confirm "brushless" actually means 3-phase BLDC with Hall-sensor or sensorless control. A handful of suppliers list 2-phase or single-phase brushless designs (typically very low-power fans) under "brushless", which are not equivalent to industrial BLDC gear motors. Shenghe brushless gear motors are 3-phase BLDC with Hall sensors plus optional encoder.

What is a small 3-phase brushless DC gear motor used for?

Compact (22-42mm housing, ≤100W) brushless gear motors used where space, noise and lifecycle matter more than peak torque — cobot joints (24V 30-60W planetary with encoder), lab automation (12V/24V 20-50W vibration-free), medical pumps (NSF H1 grease for peristaltic / dosing pumps) and drone gimbals. See the dedicated Small 3-Phase section above for the full table.

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Need A Custom BLDC Gear Motor For Your Equipment?

Send us your voltage, power, output speed, torque, gearbox, shaft, brake, encoder, and application requirements. Our team can recommend a suitable geared BLDC motor solution for your project.

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